INAC US’s Tech Strength Series 01
A special section introducing our one-of-a-kind technology
The theme of the first feature is “Transparently Charming”
We offer clear transparent prototypes.
Products that have undergone our transparency treatment have a high level of transparency and can replace acrylic resin.
Excellent workability and impact resistance 50 times greater than acrylic!
The strongest impact resistance among transparent resins used for motorcycle helmets, light covers for vehicles such as automobiles, and windshields for fighter aircraft and the like!
We cut and machine the polycarbonate and then we process the complex shapes into individual parts. Each part is assembled by welding using a solvent mixed in-house.
The process is completed by adding bolts to areas that require additional strength.
In addition to flow analysis and visualization of the internal operation of structural components, our products are used for a variety of other applications, including educational models for structural explanations and exhibits.
Our products have a high transparency equivalent to glass!
Polycarbonate resin becomes cloudy and opaque when cut. Our proprietary transparency treatment can restore the original transparency of the material.
Transparency can also be achieved by a polishing process that takes an enormous amount of time and effort. Our transparency method on the other hand, achieves a high cost performance that results in a high transparency in a short period of time.
Ex. 1 Quality Control!: Improved casting defect yield
A transparent internal visualization model of a mold was made and liquid was poured into it. A high-speed camera was used to observe the flow of molten metal and the cause of the problem was identified and the yield rate was subsequently improved.
Ex. 2 Sales Tools!: Used as a tool to show off internal mechanisms to prospective customers
By assembling mechanical components into a transparent housing, the operation of the internal mechanism could be observed in real-time, making it easy for customers to understand how products worked.
Ex 3 New Product Development Validation!: Worries about unexpected interference between parts in for products in development
Transparent housing and parts were assembled on an actual device, so the clearance between the parts could be observed during operation, allowing development to proceed with confidence.
Transmission case (polycarbonate)
◆The internal mechanical components can be assembled and observed.
1. Meeting to work out details (we come to visit you)
Discussions are held on the outline of the product and the purposes of its use.
Explanation of processing methods.
2. Supply of 3D data
Please provide the solid data. (e.g. x_t, igs, STEP)
3. 3D data modeling (we can handle this if necessary)
Modifications such as changes to shapes in areas where strength is required, especially in areas where visualization is desired.
4. Approval of modeling for processing
Modeling is done for partitioned processing and approved by you
5. Processing start
Processing is performed at 3-axis and 5-axis machining centers.
6. Interim inspection
Verification of the workmanship of each partition processed part.
7. Finishing assembly
Finishing, transparency treatments, assembly of partitioned parts, assembly of supplied parts, helicoil inserts, coloring, etc.
8. Leak test
Checking for leakage under gravity using water.
9. Final inspection
Quality checks are performed based on the drawings provided.
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