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Prototyping with
CNC Machining Service
What We Offer
INAC US’s Prototyping with CNC Machining service crafts prototypes with a diverse range of materials, including clear plastic/resin, ferrous and non-ferrous metals.
Our advanced CNC technology and skilled team utilize CNC milling and turning methods to work with materials such as Polycarbonate, ABS, acrylic, POM, and various metal grades.
Choose INAC US for efficient, accurate, and reliable prototyping solutions tailored to your unique project requirements, transforming your ideas into high-performance products.
Materials We Handle
Plastic/Resin
- Polycarbonate
- ABS
- Acrylic
- POM
- PC/ABS
- PP
- PE
- HDPE
- PPS
- PBT
- 6N
- 66N
- MC Nylon
- PET
- PVC
- UNILATE
- PEEK
- CFRTP, etc.
Also, GF grade, CF grade, conductive grade, etc. for each material.
Ferrous Metal
- SS40
- S45C
- S50C
- SUS303
- SUS304
Non-Ferrous Metal
- Pure titanium (2 types)
- A1000 series
- A2000 series
- A5000 series
- A6000 series
- A7000 series
- ADC12
- Gunmetal
- Brass
- Oxygen-free copper
CNC Machining Methods
CNC Milling
This is a machining method that uses a 3-axis or 5-axis machine to remove unnecessary portions in order to create the desired shape. Resin blocks can be machined and processed this way.
CNC Turning/Lathing
This is a machining method in which the workpiece is rotated and a fixed cutting tool is applied to it. It is mainly used for machining cylindrical parts. Combined lathes can process complex shapes with a single machine by performing both lathe processing and milling together.
CNC Milling Tolerances
| Maximum Part Size | 41.34/20.87/20.08 inches (Mori Seiki) or 41.34/25.59/14.96 inches (Iwama) Depending on the material, even larger sizes can be accommodated by bonding. |
|---|---|
| Standard Lead Time | Usually 5 to 7 days. May vary depending on size, quantity, etc. |
| General Tolerances | JIS B 0405 Medium grade ±0.00197 inches |
| Precision Tolerances | ±0.00118 inches (Please feel free to contact us even if you need higher precision.) |
| Minimum Feature Size | Minimum blade size is 0.0118 inches. |
| Threads and Tapped Holes | Suitable for threading, tapping, inserts, heliserts, etc. |
Past Works
Transmission Case
Visualization of interior for any mechanical parts is available.
Internal visualization for transmissions is used in automobiles / industrial machines.
It is possible to observe the internal oil flow inside. It is possible to reproduce the original shape with high precision by combining polycarbonate machining and our unique technologies of transparent treatment.
Non-ferrous Metal
A wide range of materials are available, including aluminum.
We proudly offer only the highest quality.
Outstanding high-quality products can be produced by a highly rigid 5-axis machining center, improvement of machining conditions, and set-up for processing.
Acrylic Automobile
Highly transparent acrylic machining automobile processed with 5 axis machining center.
Characteristics
Material: Acrylic
vs. Other Processing Methods
vs. 3D Printing
Advantages of CNC machining:
- High precision and accuracy
- Wide range of material options
- Produces robust, functional prototypes
Disadvantages of CNC machining:
- Can be time-consuming for complex parts
- Less cost-effective for one-off designs
vs. Turning/Lathing
Advantages of CNC machining:
- Capable of creating complex 3D geometries
- Offers high precision and accuracy
- Works with a wide range of materials
Disadvantages of CNC machining:
- Can be less cost-effective and slower for simpler, symmetrical parts
- Tool accessibility may limit the complexity of parts
vs. Injection Molding
Advantages of CNC machining:
- Capable of creating complex 3D geometries
- Offers high precision and accuracy
- Works with a wide range of materials
- Allows for easy design changes and iterations
Disadvantages of CNC machining:
- Can be less cost-effective and slower for mass production
- Tool accessibility may limit the complexity of parts
vs. Vacuum Casting
Advantages of CNC machining:
- High precision and accuracy
- Capable of creating complex 3D geometries
- Works with a wide range of materials
Disadvantages of CNC machining:
- Can be less cost-effective and slower for producing large quantities of parts
- Tool accessibility may limit the complexity of parts
FAQs
41.34/20.87/20.08 inches (Mori Seiki) or 41.34/25.59/14.96 inches (Iwama)
Depending on the material, even larger sizes can be accommodated by bonding.
We can handle all types of resins and nonferrous metals. For details, please refer to the description of compatible materials at the top.
The following factors affect cost: material, form, dimensional accuracy, finish level, delivery date, quantity.
We can accept solid 3D CAD models in IGES (.igs), STEP (.stp) or PARASOLID(.x_t).
Yes, we will propose the most appropriate materials and construction methods for the intended use, operating environment, and required quality.
Get In Touch!
If you have something you want to make, please contact us. Even a rough idea is OK.
We will give shape to your idea and deliver it to you. Please feel free to contact us.