Thin film aluminum evaporation

Thin Film Aluminum Evaporation

Thin Film Aluminum Evaporation

Thin Film Aluminum Evaporation

This portfolio piece demonstrates INAC’s thin-film aluminum evaporation technique applied to a model inspired by the inro, a traditional Japanese ornamental case. The result is a refined surface finish that combines a metallic mirror-like appearance with a unique semi-transparent effect.

A Finish That Changes with Light
One of the defining features of thin-film aluminum evaporation is the ability to control the thickness of the deposited coating. When the film is kept thin, light passing through reveals the internal shape of the model — creating a striking visual effect that shifts between an opaque metallic surface and a luminous, translucent form depending on the lighting conditions.

INAC’s Aluminum Evaporation Capabilities
Beyond standard aluminum vapor deposition, INAC offers a range of evaporation finishing options:

  • Half-mirror vapor deposition (thin coating with a magic-mirror effect)
  • Matte satin plating (low-gloss finish)
  • Color plating combined with color clear coating

Painting and composite decorations can also be combined with evaporation for additional customization.

Bringing Craftsmanship and Technology Together
The inro’s layered, ornamental form provided an ideal subject to showcase the precision and expressiveness of INAC’s finishing techniques. This piece reflects the kind of results achievable when prototyping expertise meets advanced surface treatment — whether for exhibition models, design samples, or decorative mockups.

Please feel free to contact us.
Even a rough idea is a great place to start. Adequate support will be provided by our experienced designers until project completion.

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Electrical Engineering

STEP5: Quality Assurance and Precision Inspection

A quality inspection is performed. At INAC, where quality comes first, we use CMMs, gauges, and other equipment for precision checks.

STEP4: Post-Processing and Finishing

Finishing is done by removing the supports, polishing, and applying transparency treatment. It is also possible to paint and apply plating to the formed product.

STEP3: UV-Laser Print Formation (SLA Process)

Output: The product is formed by irradiating the liquid with a laser beam of UV light and laminating it. The conditions of the external environment, such as room temperature and humidity, must be maintained.

STEP2: Model Program Generation and Support Adjustment

A program for model formation is created. Depending on the shape, it may be necessary to adjust the degree of tilt and the position of the supports.

STEP1: CAD File Submission

Upload your CAD to our online quoting platform.

STEP 3: Rendering and Scene Integration

We can also handle exterior modeling and interior structure design based on illustrations. After creating the 3D models, we can create a rendering to fit a scene. We can deliver images even if we do not proceed with production.

STEP 2: Detailed Design and 3D Modeling

Once the design is determined, drawings and 3D models will be created. The structure will be examined, taking into consideration not only the external design but also functionalities such as mating and sliding.

STEP 1: Initial Design Consultation

The first step is a meeting to discuss the project. Drawings are not required for this meeting. We will create a design from a sketch based on the overall image and concept that you have in mind.

STEP5: Quality Assurance and Inspection

We perform quality inspections. At INAC, where quality comes first, we use CMMs, gauges, and other equipment for precision checks.

STEP4: Post-Casting Finishing

Vacuum casting materials are cured and then taken out of the silicone rubber mold. Then we perform finishing such as deburring and gating, and they are made into finish products.

STEP3:Material Injuction

Liquid casting material is injected into the silicone rubber mold in a vacuum environment. 

STEP2: Mold Preparation

The silicone mold is cut open into a male and female mold, and the master model is removed.

STEP1: Mold Creation

The master model is fixed to a wooden frame and silicone is poured to create a mold.