Brake caliper
This portfolio showcases cross-sectional “cut models” produced by INAC using precision resin cutting and decorative processing. By using resin instead of traditional metal, these cut models are lighter and easier to handle, reducing weight and transportation costs while enabling cost-effective prototyping.
Internal Visualization Through Resin Cutting
Resin cutting reveals hidden internal structures and allows visualization of mechanisms, fluid flows, and component interactions that cannot be observed in assembled products. By making the internal mechanisms visible, engineers can perform fluid analysis, confirm mechanical operation, and validate design decisions during the development stage.
Precision Form Representation
Our precision resin cutting capabilities, including polycarbonate and acrylic cutting technologies, enable sharp geometric definition and accurate dimensional representation. This precision is particularly valuable for design verification, as detailed edges and fine features can be reproduced without requiring extensive post-processing, making resin cut models ideal for design review and concept validation.
Material Flexibility and Cost Advantages
By replacing metal with resin, INAC delivers cut models with significant weight reduction and lower manufacturing costs compared to traditional metal tooling. Resin materials offer excellent optical clarity when needed and can be combined with decorative finishing techniques — including painting and plating — for enhanced visual presentation.
Applications
Diverse Manufacturing Capabilities
INAC uses 3-axis and 5-axis CNC machining centers to process a broad range of resin materials with precision. Our accumulated expertise allows us to deliver complex geometries and detailed surface features that meet demanding quality standards while maintaining cost efficiency.
Please feel free to contact us to discuss your cut model and internal visualization requirements.
Even a rough idea is a great starting point. Our experienced designers provide support from concept through completion.
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Liquid casting material is injected into the silicone rubber mold in a vacuum environment.
The silicone mold is cut open into a male and female mold, and the master model is removed.
The master model is fixed to a wooden frame and silicone is poured to create a mold.