Secondary Decoration​

Treasure Chest

SECONDARY DECORATION

INAC’s treasure chest prototype demonstrates advanced decorative processing capabilities that replicate the appearance of wood and metal materials using plastic substrates. This model showcases the combination of machining, painting, and plating techniques to achieve realistic material simulations for display models and prototypes.

Wood-Like Painting on ABS
The chest body is manufactured from ABS machined components. Curvy shapes are machined into the surface to represent wood texture and grain patterns. Wood-like painting is then applied over these textured surfaces to create a convincing wood appearance. The combination of physical surface texturing and specialized painting techniques produces a realistic wood simulation that captures both the visual and tactile characteristics of natural wood materials.

Metal-Like Finishing
Metal components of the treasure chest utilize polycarbonate machining as the base material, followed by a multi-layer decorative process. Aluminum evaporation is applied to create the initial metallic surface. Clear color coating is then layered over the aluminum evaporation, followed by weathering painting to simulate the aged and oxidized appearance of antique metal hardware. This layered approach creates depth and authenticity in the metallic finish.

Machined Brass Accents
Key parts of the treasure chest are machined from actual brass material, providing functional metal components that complement the decorative finishes on the plastic substrates. The combination of real metal parts with decorated plastic components demonstrates INAC’s capability to integrate multiple materials and processes within a single prototype.

Secondary Decoration Techniques
This project exemplifies INAC’s variety of decorative processing options. Solid color painting, metallic finishes, clear coatings, and weathering effects can be combined to achieve specific visual goals. Painting variations available include solid color, metallic, clear, and gradient color effects. Composite decorations combining painting and masking on aluminum evaporation enable complex surface treatments.

Applications
These decorative finishing techniques are valuable for exhibition models, product mockups, gaming props, collectible prototypes, and any application where realistic material appearance is important but actual materials would be impractical due to weight, cost, or manufacturing constraints.

Please feel free to contact us to discuss your wood-like, metal-like, and decorative painting requirements.
Our experienced designers provide support for projects requiring decorative finishing from concept through completion.

STEP5: Quality Assurance and Precision Inspection

A quality inspection is performed. At INAC, where quality comes first, we use CMMs, gauges, and other equipment for precision checks.

STEP4: Post-Processing and Finishing

Finishing is done by removing the supports, polishing, and applying transparency treatment. It is also possible to paint and apply plating to the formed product.

STEP3: UV-Laser Print Formation (SLA Process)

Output: The product is formed by irradiating the liquid with a laser beam of UV light and laminating it. The conditions of the external environment, such as room temperature and humidity, must be maintained.

STEP2: Model Program Generation and Support Adjustment

A program for model formation is created. Depending on the shape, it may be necessary to adjust the degree of tilt and the position of the supports.

STEP1: CAD File Submission

Upload your CAD to our online quoting platform.

STEP 3: Rendering and Scene Integration

We can also handle exterior modeling and interior structure design based on illustrations. After creating the 3D models, we can create a rendering to fit a scene. We can deliver images even if we do not proceed with production.

STEP 2: Detailed Design and 3D Modeling

Once the design is determined, drawings and 3D models will be created. The structure will be examined, taking into consideration not only the external design but also functionalities such as mating and sliding.

STEP 1: Initial Design Consultation

The first step is a meeting to discuss the project. Drawings are not required for this meeting. We will create a design from a sketch based on the overall image and concept that you have in mind.

STEP5: Quality Assurance and Inspection

We perform quality inspections. At INAC, where quality comes first, we use CMMs, gauges, and other equipment for precision checks.

STEP4: Post-Casting Finishing

Vacuum casting materials are cured and then taken out of the silicone rubber mold. Then we perform finishing such as deburring and gating, and they are made into finish products.

STEP3:Material Injuction

Liquid casting material is injected into the silicone rubber mold in a vacuum environment. 

STEP2: Mold Preparation

The silicone mold is cut open into a male and female mold, and the master model is removed.

STEP1: Mold Creation

The master model is fixed to a wooden frame and silicone is poured to create a mold.